Tension Sensors RFS-150E
RFS150E
On-Line Tension Sensor With Built-In Amplifier
Ranges up 500Kg / 5000 N / 1100 lbs
The Honigmann RFS® 150 E is a single roll tension sensor designed to measure the running line tensions of yarn, wires, optic fibers, cables, tapes/bands, wraps/webs, foils and similar process materials. Existing rollers with 20-180 degree wrap angles can be converted for use as RFS measurement locations.
The RFSE features a unique strain-gauge design delivering extremely precise and stable measurements providing maximum overload protection. They are used in a variety of low and high-range applications, such as measuring 1 or 2 grams on fine denier yarns/fibers to applications measuring wire/cable up to 500 Kg.
High precision mechanical design ensures the calibrated accuracy of the RFS remains unchanged throughout the sensor’s service life. The measurement is not influenced by the force introduction point, i.e. the sensor is not affected by lever arm action or any axial tilt torques which might occur.
Measurement Principle
The force acting radially at the bearing journal, along the measurement vector, causes a microscopically small, elastic deformation of the complex load cell. This deformation is registered at a pre-determined position by way of strain gauges and is then evaluated electronically. The high mechanical stiffness of the load cell enables measurement with virtually no excursion. This tension measurement principle is based on the evaluation of the force applied radially and transferred to the sensor by way of the bearing journal. This force is determined by the reversing geometry and the line tension.
The RFSE features a built-in strain-gauge amplifier providing a 0-10 VDC or 4-20 mA output proportional to the capacity. This sensor requires an unregulated 24 VDC power source and only requires a "zero" adjustment via adjustment pot on the rear portion of the sensor body.
Features
- Integrated measurement amplifier for compact mounting onto the application
- Resolution of 0.1% and better
- Rugged stainless steel housing is environmentally sealed
- Threaded housing with lock-nuts permits easy mounting and simple alignment
- Overload protection up to 800%
- Wide variety of precision, ball-bearing mounted guide rollers are available
- Supplied with a 10 ft. (3 m) shielded cable. Optional lengths are available
- Custom sensor designs can be developed to meet specific applications requirements. Inquire.
Tension Ranges
Model |
Capacity (Resultant Force) |
Bearing Journal Diameter (mm) |
RFSE-100 |
100 g (0.22 lbs) / 1N |
5, 8, 10 |
RFSE-200 |
200 g (0.44 lbs) / 2N |
5, 8, 10 |
RFSE-300 |
300 g (0.66 lbs) / 3N |
5, 8, 10 |
RFSE-400 |
400 g (0.88 lbs) / 4N |
5, 8, 10 |
RFSE-500 |
500 g (1.1 lbs) / 5N |
5, 8, 10 |
RFSE-1K |
1 Kg (2.2 lbs) / 10N |
5, 8, 10 |
RFSE-2K |
2 Kg (4.4 lbs) / 20N |
5, 8, 10 |
RFSE-3K |
3 Kg (6.6 lbs) / 30N |
5, 8, 10 |
RFSE-4K |
4 Kg (8.8 lbs) / 40N |
5, 8, 10 |
RFSE-5K |
5 Kg (11 lbs) / 50N |
8, 10, 12 |
RFSE-6K |
6 Kg (13 lbs) / 60N |
8, 10, 12 |
RFSE-10K |
10 Kg (22 lbs) / 100N |
8, 10, 12 |
RFSE-20K |
20 Kg (44 lbs) / 200N |
8, 10, 12 |
RFSE-30K |
30 Kg (66 lbs) / 300N |
8, 10, 12 |
RFSE-40K |
40 Kg (88 lbs) / 400N |
8, 10, 12 |
RFSE-50K |
50 Kg (110 lbs) / 500N |
10, 12 |
RFSE-60K |
60 Kg (132 lbs) / 600N |
10, 12 |
RFSE-100K |
100 Kg (220 lbs) / 1000N |
10, 12 |
RFSE-200K |
200 Kg (440 lbs) / 2000N |
12 |
Tension & Force Definitions
Specifications
Type |
RFS® 150 E |
Measuring Principle |
Strain Gauge |
Accuracy Class |
±0.1% |
Sensor Output |
Voltage: 0-10V DC (standard)
Current: 4-20 mA (Option MA) |
Overload Protection |
400 - 800% |
Deflection |
0.07mm (max.) |
Housing Material |
Stainless Steel |
Environmental Protection |
IP50 (Splash-Proof) |
Cable Type |
4.5 mm diameter shielded cable with bare leads |
Cable Length |
10 ft. (3 meter), longer lengths available. Inquire |
Operating Temperature |
15 to 122° F (-10 to 50° C) |
Sensor Excitation |
20 - 28 VDC
(24 VDC recommended @ 36 mA) |
Sensor Output |
0 - 10 VDC (standard)
4 - 20 mA (Optional) |
Fequency Responce |
5 msec (200 Hz) |
Zero Adjustment |
±45% |
Weight |
500g |
Resultant Force |
[Line Tension] x sine α [wrap angle] |