เครื่องวัดความหนาสี Coating Thickness Gauge Surfix
Special purpose gauges(PHYNIX)
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Gauges for measurement on steel mesh
PHYNIX coating thickness gauges form the bases for completion of complex measurement tasks, which exceed usual coating thickness measurements. The measuring of rubber thickness over a steel mesh is a main focus of these applications. Information about the rubber thickness is of great interest in the tyre industry (production, retreading, accident analysis) as well as in operating conveyor belt systems (maintenance, repair).
Car tyre gauges
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For a safe assessment of the car tyre durability, during the process of production, in follow-up inspections, in constant-wear tests or with accident tyres the knowledge about the rubber thickness at various positions of the tyre is of great importance. Of great interest is the rubber thickness to the steel mesh, the tread and under-tread thickness, the thickness inside under the tread, interior and exterior surface in the flank area as well as the rubber thickness on the beads.
The handy coating thickness gauge Surfix® Pro S-CT provides for within seconds precise measurement rubber thickness at all important positions of the tyre. The device uses the magnetic inductive principle according to DIN EN ISO 2178 and measures the distance of the probe to the steel mesh.
After simple calibration directly on the steel mesh of a reference tyre (of the same type), immediate measurement can then be made on the original tyre. All calibrations on various reference tyres can be stored and recalled at any later time thus avoiding any recalibration on reference tyres.
The combi-probe F30T is used for greater rubber thicknesses up to approximately 30 mm on the tread and for the measurement on the under-tread thickness up to approx. 10 mm. As opposed to this, the probes F10-1,2,3 are used for smaller rubber thicknesses, e.g. inside underneath the tread, or inside and outside on the side walls or on the beads.
Even the total thickness on side walls having a fabric carcass can be measured up to a thickness of 10 mm. To do this, the probe F10-cp is positioned outside at the required position on the side wall, during which time a steel plate or disk (about the size of a 2 Euro coin) is held opposite to the probe on the inside.
Application areas
- Quality control in car tyre production
- Follow-up inspections after constant wear tests
- Measuring of rubber thickness e.g. in evaluation of accident tyres
Advantages at a glance
- non-destructive and fast measurement of rubber thickness
- Scan-mode for detecting especially thin or thick spots
- Sampling without damaging the measured object
- Calibration data memory for different tyre models
- Memory and interface for the evaluation of the measurements
- Inexpensive measuring method
- Reduction of measuring efforts
Technical specifications
Device |
11005 Surfix® Pro S-CT |
Measuring principle |
F-mode (magnetic inductive) on iron/steel |
Range |
Depending on probe up to 30 mm |
Accuracy |
Depending on probe |
Resolution |
0,1 µm or <0,2% of value |
Display |
Backlight, 4-digit alphanumeric, height 10 mm (0.4 ”) |
Calibration method |
Factory-, zero-, foil-, 2 foil-, offset-function: add. or subtract. of a constant value |
Statistics |
Single and block value statistics, selectable block size
parameters: n, x¯ , s, Min, Max, Kvar, cp, cpk |
Memory |
10.000 values |
Interface |
Infrared /cable |
Operating temperature |
-15 °C to + 60 °C |
Surface temperature |
-15 °C to + 60 °C |
Dimensions (gauge) |
137 mm x 66 mm x 23 mm |
Weight |
205 g incl. batteries |
Protection class |
IP 52 (protection against dust and dripping water) |
Standards |
DIN, ISO, ASTM, BS |
Warranty |
2 years |
Technical specifications probes
Probe |
11002 probe F30T |
Application |
Measurement of tread and under-tread thickness |
Measuring principle |
F-mode (magnetic induktiv) on iron/steel |
Range |
Tread: 0–30 mm
Under-tread: 2–10 mm |
Accuracy
Zero calibration
Foil calibration. |
±(0,2mm +5%)
±(0,2mm +3%) |
Dimensions (probe) |
Ø75 mm x 55 mm |
Weight |
Approx. 400 g |
Protection class |
IP 52 (protection against dust and dripping water) |
Standards |
DIN, ISO, ASTM, BS |
Warranty |
2 years |
|
11006 probe F10-1
11007 probe F10-2
11008 probe F10-3
11060 probe F10-CP |
Application |
F10-1 measurement on single steel layer
F10-2 measurement on multi steel layer
F10-3 measurement on the bead against the steel mesh
F10-CP measurement of total thickness of tyre with fabric carcass |
Measuring principle |
F-mode (magnetic inductive) on iron/steel |
Range |
0 – 6,5 mm F10-CP: 0 - 10 mm |
Accuracy
Zero-calibration
Foil-calibration |
±(0,1mm +5%) F10-CP: ±(0,05mm +5%)
±(0,1mm +3%) F10-CP: ±(0,05mm +3%) |
Dimonsions (probe) |
Ø20 mm x 47 mm |
Weight |
ca. 85 g |
Protection class |
IP 52 (protection against dust and dripping water) |
Standards |
DIN, ISO, ASTM, BS |
Warranty |
2 years |
Scope of delivery
- Gauge Surfix® Pro S-CT
- Protective rubber cover
- Carrying case
- 2 batteries AA
- PHYNIX.connect data transfer software
- Manufacturer's certificate
- Instruction manual
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